楼主,远离电机的两个同步升降器所需扭矩应该大于电机同轴的同步升降机。可以试试假设远端同步升降器所需扭 ...
余留当时设计的时候,留的很大,在2倍安全系数下*1.5倍,也符合要求,不过这个值比较接近负载率100%了。
安装和加工问题的可能性更大,1.5m*0.9m也不小哦,另外我看你的速度0.15m/s,也不是很快,导程可以选小一些,控制下间隙问题,还有就是仔细校核下惯量的问题,应该就没什么问题了 刘火火 发表于 2023-4-13 14:37
安装和加工问题的可能性更大,1.5m*0.9m也不小哦,另外我看你的速度0.15m/s,也不是很快,导程可以选小一些 ...
惯量算的应该没问题,减速机转动惯量(按同型号APEX),联轴器转动惯量,螺旋升降器(按减速机计算),传动轴,伺服电机,还额外加了4个负载滚珠丝杠,加减速,这个应该是还可以了。
安装的话,会有点,下面是铝型材,不过变形不至于差的太离谱,对扭矩有这么大影响。
我写下自己的计算数据:
负载转矩: TL =data:image/png;base64,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3.89928555520789 Nm
转动惯量计算:
直线运动平台与负载惯量:JL =data:image/png;base64,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0.00101320709777996 kgm^2
滚珠丝杠转动惯量:JB =data:image/png;base64,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0.0000620466 kgm^2
连轴器转动惯量:JC=data:image/png;base64,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0.00015625 kgm^2
传动轴转动惯量:JD=data:image/png;base64,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0.000009875 kgm^2
电机转动惯量:查表的:JM=0.000128 kgm^2
减速机转动惯量:JF=0.0017 kgm^2(按照APEX高一个型号计算)
螺旋升降器转动惯量:JG=0.0017 kgm^2(按减速机计算)
总负荷转动惯量:Ji=JL+4*JB+9*JC+4*JD+JF+4*JG=0.01132564349778 kgm^2
启动转矩:TS=data:image/png;base64,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=1.19942554708752 Nm——t(0.45s),NM =450rpm
必要转矩:S安全系数:2
Tm=(TL+TS)*S=10.1974222045908 N.m
减速比:6.2
则10.2/6.2=1.65 .M<2.4N。m
我在考虑这玩意怎么保持左右同步的,是不是需要调试?
难度大不大?调试不好会不会引起丝杆螺母损坏? 本帖最后由 e29340 于 2023-6-20 15:32 编辑
妖洞两拐 发表于 2023-6-20 13:29
我在考虑这玩意怎么保持左右同步的,是不是需要调试?
难度大不大?调试不好会不会引起丝杆螺母损坏?
不会,调试起来也简单,就是负载率,功率问题,实际比我大了一倍。建议这玩意不要弄国产的,底座刚度大点,我自己总结:问题出在底座刚度有问题,造成滚珠丝杆不垂直,就是不知道为什么实际比计算会差这么多。
我现在用的场合是上下料,24x7,每分钟2次的使用频率.
观看大佬
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