编程实例

逆风飞扬

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数控车床编程实例 F4 k7 d% B$ h3 P

& D. X3 Y% A4 e, q 例一.图示如下零件 材料:黄铜,  毛坯:锻件, 单边余量约1mm, ! y1 n0 f! f- T* ?7 _ 螺纹为公制直螺纹，螺距1.5mm 1#刀：内孔刀；  2#刀：割槽刀(刀宽为槽宽3mm)；   3#刀：螺纹刀 , e+ X$ u- e# N* S$ d2 R 刀具起始点为(X100,Z50); 5 \. X: K- o; e                     N0010 M03 S1500 N0020 G00 X100    Z50 N0030 T1 N0040 G00 X30 ; n0 ^9 h( _& y, m N0050 G00 Z0 N0060 G01 X55     F150;   (加工端面) ' F( e0 Z/ A/ H4 h N0070 G01 X39.5   N0080 G01 X36.5   Z-1.5;   (倒角1.5×45) N0090 G01         Z-26;   (车削内孔φ38) 6 ^7 w* i" G7 T6 z% [ N0100 G03 X30     Z-30   R4  F100;  (车削内圆弧R4) N0110 G01         Z-37;   (车削内孔φ30) 9 M* \0 {# E& ~# Y5 @; f N0120 G00 X28;                             (X向退刀) ( h X3 S- n" l- K N0130 G00         Z50;   (Z向退刀) N0140 T2;                                      (换内孔刀割槽) N0150 G00 X35;                           (快速进刀) * K) \# p) P% I/ V$ N N0160 G00         Z-18;   (快速进刀) N0170 G01 X44     F150;  (割槽) 2 q) T w/ y+ h L9 z N0180 G00 X36;                          (快速退刀) N0190 G00         Z50;   (快速退刀) x! C6 ?$ R( K( G' }# `) {7 T N0200 T3;                                        (换螺纹刀加工螺纹) 6 X. S5 G( q4 C& B) }5 Q( a5 ` N0210 S700 ' I, F6 s0 H; b* L! G# m( d: K N0220 G00 X36.5   Z2;   (快速进刀) ! i% V9 V y- ~ z% ~* L8 c: P N0230 G86      Z-16  K1.5  I-4  R2  L4;   (加工螺纹) N0240 G00 X100    Z80 N0250 M05 6 z# p; v/ U8 [7 i+ ~ N0260 T1 , F" z: k& s0 z7 }1 ?& v. [ N0270 G00 X100    Z50 N0280 M02     - v5 B/ I- t8 e1 G2 k ) n" N8 p3 v5 `6 w1 l 例二.图示如下零件 材料:45#,  毛坯:锻件, 单边余量约1mm, 8 Z# p1 Z! e3 U3 I K" E7 e 螺纹为英制锥螺纹，螺距每英寸14牙， 1#刀：外圆刀,  2#刀：外螺纹刀 刀具起始点为(X100,Z160) * ~3 ]& I3 F4 _ [4 ?7 g; A' X            4 l9 F- n% r7 F( v) O. S" i( W N0010 M03  S1000 N0020 M08 N0030 G00 X100      Z160 N0040 T1 N0050 G00 X44       Z30.2;  (快速进刀) N0060 G01 X30       F120;   (粗车端面) `& Z$ m- F" W" v" ~ N0070 G00           Z107;  (快速退刀) * s* P* I+ O6 _; s N0080 G00 X18.4;                        (快速进刀) N0090 G01 Z104      F120;   (慢速进刀) N0100 G01 X20.4     Z84;   (粗车外锥, 直径余量0.4)  N0110 G01           Z34;   (粗车外圆φ20) N0120 G02 X28       Z30.2    R3.8 F80;   (粗车R4) 3 c# t/ D, `2 O+ o/ G7 P N0130 G01 X40.2                   F120;   (粗车端面) . p3 m% n& M* f/ j N0140 G01           Z10;   (粗车外圆φ40) N0150 G00           Z104;  (快速退刀) N0160 S1500 " j7 k2 e8 x3 q' b3 u N0170 G00 X24;                                    (快速进刀) . p9 P$ M) c, s6 u N0180 G01 X10       F120;   (精车端面) N0190 G01 X15 N0200 G01 X18       Z102.5;   (倒角1.5×45) , w5 d4 i1 x- [2 _) V. ?8 u, ? N0210 G01 X20       Z84;   (精车锥度) N0220 G01           Z34;   (精车外圆φ20) 8 a* Z% o/ |& ?) m& U+ i- u3 ` N0230 G02 X28       Z30     R4     F80;   (精车R4) N0240 G01 X40                      F120;   (精车端面) G3 _& N9 T- N* l8 g' Q N0250 G01           Z10;   (精车外圆φ40) 7 T7 s7 I$ X e2 G4 |# ` N0260 G00 X100      Z160;  (快速退刀) N0270 T2;  (换螺纹刀加工螺纹) N0280 S700 N0290 G00 X17.8       Z106;  (快速进刀) % `# M/ a, n% U: a$ j N0300 G87 X20       Z84    K14  I4  R1.96  L8;   (车削锥度螺纹) N0310 G00 X100      Z160 N0320 M05 ! B0 Z" W) R& R( j: J4 d, g N0330 M09 N0340 T1 N0350 G00 X100      Z160 / i3 J, G T5 k5 y" s5 q- w a N0360 M02     7 e& ?! g- \9 a, J* U+ ^- v3 f ) s+ ^0 v+ v! A* V3 k 例三.下图所示零件，共用三把刀具， 1 f/ K/ Q: e s 1#刀：为90°外圆刀，2#刀：5mm切槽刀（5mm），3#刀：60°螺纹刀 毛坯尺寸φ60χ150，材料：铝。   ' W V6 J8 A- j4 q N" h) x 编程如下： 4 k$ v- y% s3 y4 T N0010 G00  X70  Z130 N0020 M03  S800 . i. G! {5 @4 M6 W1 g7 z+ P) Q N0030 G01        Z127    F80;   (慢速进刀) N0040      X-0.5;   (车端面) N0050 G00        Z130;   (快速退刀) . M4 j a: j, R9 K N0060      X56.2;   (快速退刀) 8 o8 O) b' ?7 P4 H N0070 G01        Z0      F80;   (粗车外圆φ56) ) c v4 E8 h; b. s9 w i N0080 G0  X58;   (快速退刀) + N |4 S- c8 x: G& I. z" Y N0090            Z130;   (快速退刀) * L: u' d/ C) p. E& F N0100 G01  X50.5         F80;   (慢速进刀) N0110            Z14;   (粗车外圆) / O. F) {+ e3 x/ Q N0120 G00  X52;   (快速退刀) + C6 a [+ \5 }$ U% s" w" z; n N0130            Z130;   (快速退刀) N0140 G01  X44           F80;   (慢速进刀) N0150            Z70;   (粗车外圆) ~: y) u" L& A$ T/ F N0160 G00  X46;   (快速退刀) N0170            Z130;   (快速退刀) / ]' h6 N5 H0 z/ |; X" S+ B- l+ R N0180 G01  X40           F80;   (慢速进刀) N0190            Z70;   (粗车外圆) 4 F7 f# O! q4 d) G9 e N0200 G00  X42;   (快速退刀) N0210            Z130;   (快速退刀) N0220 G01  X36.2          F80;   (慢速进刀) N0230             Z75;   (粗车外圆) 8 f8 B( a# C* r$ ]$ w+ m/ X- ~6 ? N0240 G00  X38;   (快速退刀) N0250             Z130;   (快速退刀) N0260 G01  X28.5          F80;   (慢速进刀) 2 J+ r( M7 G6 u4 x7 {0 X; c2 U N0270      X30.5  Z125;   (倒角) N0280             Z104;   (粗车外圆) N0290 G00  X90;   (快速退刀) N0300             Z200;   (快速退刀) N0310 T02 N0320 M03  S400 N0330 G00         Z107;   (快速进刀) N0340      X32;   (快速进刀) N0350 G01  X26.2          F20 N0360 G00  X52;   (快速退刀) 5 `% x- S/ Y& B9 l, g2 g6 ^/ ? } N0370             Z20;   (快速退刀) % o* G1 l- r. E% _8 i& r" u N0380 G01  X34.2          F20;   (粗车外圆) + p. g7 w% i" n5 ? N0390 G01  X52            F80;   (慢速退刀) N0400 G00         Z200;   (快速退刀) N0410 T3   S1200 & M3 `$ t1 C, @+ V( g& } N0420 G00  X32   Z127 7 i1 m* i e8 K; Y6 I N0430 G01  X30            F80;   (慢速进刀) N0440             Z114;   (精车螺纹外圆φ30) 9 r; i7 g6 B5 a. E& U N0450      X26    Z112;   (倒角) % m# c+ i* F% P7 R) e- D N0460             Z107;   (精车外圆φ26) 3 u) L2 V9 g/ F0 s) [0 F N0470      X36    Z97;   (精车锥度) - `# p1 e0 O$ D5 A! c5 v* s1 l8 z$ b N0480             Z89;   (精车外圆φ36) 4 f0 j& H V0 e N0490      X54    Z50;   (粗车外圆) / z; R0 \5 B/ \% | N0500      X38    Z26;   (粗车外圆) 1 C2 ^5 x$ B! _/ k) a0 u N0510             Z20;   (粗车外圆) 4 d ~: W! F. M D/ V$ w N0520      X58    Z9 0 j2 w _+ D. o X1 C' `' C N0530 G00         Z97;   (快速退刀) 9 ~( s. N# a! u" a5 h N0540 G01  X36            F80;   (慢速进刀) N0550            Z89;   (慢速进刀) N0560 G02  X30  Z80  R15;   (精车顺圆弧R15) N0570 G02  X40  Z65  R25;   (精车顺圆弧R25) N0580 G03  X40  Z35  R25;   (精车逆圆弧R25) 5 n3 n2 q6 K. M6 I$ c C N0590 G02  X34  Z26  R15;   (精车顺圆弧R15) % h7 K7 d2 _" t N0600 G01        Z20;   (精车外圆φ34) N0610      X56  Z9;   (精车锥度) 3 I C: x6 C% t" C# C" x$ ^9 y3 O N0620            Z0;   (精车外圆φ56) N0630 S400 + z6 g1 o0 |, {( f1 g N0640 G00  X58;   (快速退刀) N0650           Z132;   (快速退刀) / Q) g4 k$ b3 p N0660      X30;   (快速进刀) N0670 G86 Z110 K1.5 I4 R1.35 L8； （车削螺纹） 8 h7 ~1 d6 T, {$ \ N0680 G0   X70;   (快速退刀) # R7 {. t7 B( V N0690          Z200;   (快速退刀) N0700 T1` N0720 M02

 

逆风飞扬

第一次来咱论坛，
才发现这是块数控乐土。
4 o3 h+ A2 {- D贴了一份数控车编程，
6 q0 x6 S2 Q- |& ]/ S- v不知图为什么没有了。
以后会常来！！！

老鹰

呵呵，欢迎数控编成高手光临阿。正想说没图的事呢，你就说话了。你编辑最上面的帖子，然后吧光标移到你想贴图的位置，最下面有几个“浏览”，把本地的图路径选出来，然后再发表，就ok了。：）

逆风飞扬

谢谢，老鹰！！！
我可不是什么高手呀，
你可别太抬举我了，
( J0 K- N: V+ R1 ^% ^0 I否则~~我晕！！！

老鹰

谦虚：）最多可以传5个图。图还没搞定？你写博客吧，马上给你开一个。

老鹰

呵呵，我上面说得也不很对，你的所有图在下面“浏览”那里
搞定，然后发表就ok。不需要定位光标。

wxcnc

大哥，引用注名出处呀

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说明：本程序根据南京华兴数控系统事例程序，其他系统请自行验证

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例一.图示如下零件fficeffice" />

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材料:黄铜,  毛坯:锻件, 单边余量约ffice:smarttags" />1mm,

螺纹为公制直螺纹，螺距1.5mm

1#刀：内孔刀；  2#刀：割槽刀(刀宽为槽宽3mm)；   3#刀：螺纹刀

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刀具起始点为(X100,Z50);

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N0010 M03 S1500

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N0020 G00 X100 Z50

N0030 T1

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N0040 G00 X30

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N0050 G00 Z0

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N0060 G01 X55 F150                (加工端面)

N0070 G01 X39.5

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N0080 G01 X36.5 Z-1.5             (倒角1.5×45)

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N0090 G01 Z-26                    (车削内孔φ38)

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N0100 G03 X30 Z-30 R4 F100        (车削内圆弧R4)

N0110 G01 Z-37                    (车削内孔φ30)

N0120 G00 X28                     (X向退刀)

N0130 G00 Z50                     (Z向退刀)

N0140 T2                          (换内孔刀割槽)

N0150 G00 X35                     (快速进刀)

N0160 G00 Z-18                    (快速进刀)

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N0170 G01 X44 F150                (割槽)

N0180 G00 X36                     (快速退刀)

N0190 G00 Z50                     (快速退刀)

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N0200 T3                          (换螺纹刀加工螺纹)

N0210 S700

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N0220 G00 X36.5 Z2                (快速进刀)

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N0230 G86 Z-16 K1.5 I-4 R2 L4     (加工螺纹)

N0240 G00 X100 Z80

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N0250 M05

N0260 T1

N0270 G00 X100 Z50

N0280 M02

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例二.图示如下零件

材料:45#,  毛坯:锻件, 单边余量约1mm,

螺纹为英制锥螺纹，螺距每英寸14牙，

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1#刀：外圆刀,  2#刀：外螺纹刀

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刀具起始点为(X100,Z160)

             

N0010 M03 S1000

N0020 M08

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N0030 G00 X100 Z160

N0040 T1

N0050 G00 X44 Z30.2                 (快速进刀)

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N0060 G01 X30 F120                  (粗车端面)

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N0070 G00 Z107                      (快速退刀)

N0080 G00 X18.4                     (快速进刀)

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N0090 G01 Z104 F120                 (慢速进刀)

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N0100 G01 X20.4 Z84                 (粗车外锥, 直径余量0.4) 

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N0110 G01 Z34                       (粗车外圆φ20)

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N0120 G02 X28 Z30.2 R3.8 F80        (粗车R4)

N0130 G01 X40.2 F120                (粗车端面)

N0140 G01 Z10                       (粗车外圆φ40)

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N0150 G00 Z104                      (快速退刀)

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N0160 S1500

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N0170 G00 X24                       (快速进刀)

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N0180 G01 X10 F120                  (精车端面)

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N0190 G01 X15

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N0200 G01 X18 Z102.5                (倒角1.5×45)

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N0210 G01 X20 Z84                   (精车锥度)

N0220 G01 Z34                       (精车外圆φ20)

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N0230 G02 X28 Z30 R4 F80            (精车R4)

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N0240 G01 X40 F120                  (精车端面)

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N0250 G01 Z10                       (精车外圆φ40)

N0260 G00 X100 Z160                 (快速退刀)

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N0270 T2                            (换螺纹刀加工螺纹)

N0280 S700

N0290 G00 X17.8 Z106                (快速进刀)

N0300 G87 X20 Z84 K14 I4 R1.96 L8   (车削锥度螺纹)

N0310 G00 X100 Z160

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N0320 M05

N0330 M09

N0340 T1

N0350 G00 X100 Z160

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N0360 M02

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例三.下图所示零件，共用三把刀具，

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1#刀：为90°外圆刀，2#刀：5mm切槽刀（5mm），3#刀：60°螺纹刀

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毛坯尺寸φ60χ150，材料：铝。

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编程如下：

N0010 G00 X70 Z130

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N0020 M03 S800

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N0030 G01 Z127 F80                  (慢速进刀)

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N0040 X-0.5                         (车端面)

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N0050 G00 Z130                      (快速退刀)

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N0060 X56.2                         (快速退刀)

2 T6 E3 s- G4 B% I% ~# ~

N0070 G01 Z0 F80                    (粗车外圆φ56)

N0080 G0 X58                        (快速退刀)

N0090 Z130                          (快速退刀)

N0100 G01 X50.5 F80                 (慢速进刀)

N0110 Z14                           (粗车外圆)

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N0120 G00 X52                       (快速退刀)

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N0130 Z130                          (快速退刀)

N0140 G01 X44   F80                 (慢速进刀)

3 ]2 I Q* i% `, y

N0150 Z70                           (粗车外圆)

N0160 G00 X46                       (快速退刀)

N0170 Z130                          (快速退刀)

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N0180 G01 X40 F80                   (慢速进刀)

N0190 Z70                           (粗车外圆)

N0200 G00 X42                       (快速退刀)

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N0210 Z130                          (快速退刀)

N0220 G01 X36.2 F80                 (慢速进刀)

N0230 Z75                           (粗车外圆)

N0240 G00 X38                       (快速退刀)

N0250 Z130                          (快速退刀)

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N0260 G01 X28.5 F80                 (慢速进刀)

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N0270 X30.5 Z125                    (倒角)

N0280 Z104                          (粗车外圆)

N0290 G00 X90                       (快速退刀)

N0300 Z200                          (快速退刀)

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N0310 T02

7 j. b( Q( u/ W0 p/ j

N0320 M03  S400

N0330 G00 Z107                      (快速进刀)

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N0340 X32                           (快速进刀)

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N0350 G01 X26.2 F20

N0360 G00 X52                       (快速退刀)

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N0370 Z20                           (快速退刀)

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N0380 G01 X34.2 F20                 (粗车外圆)

8 d, B8 _$ u9 \+ S, J$ p) L

N0390 G01 X52 F80                   (慢速退刀)

N0400 G00 Z200                      (快速退刀)

N0410 T3 S1200

$ M' D$ m$ |$ |1 i9 F+ O

N0420 G00 X32 Z127

0 f) `% r! U- ]

N0430 G01 X30 F80                   (慢速进刀)

: ]) l$ X% L5 G2 ]& m

N0440 Z114                          (精车螺纹外圆φ30)

N0450 X26 Z112                      (倒角)

$ I6 C4 y/ }8 i7 K5 N# P2 P; ^

N0460 Z107                          (精车外圆φ26)

N0470 X36 Z97                       (精车锥度)

N0480 Z89                           (精车外圆φ36)

/ f ]. A" y# C2 J1 Y* k" \: A

N0490 X54 Z50                       (粗车外圆)

N0500 X38 Z26                       (粗车外圆)

N0510 Z20                           (粗车外圆)

7 u- }0 [9 u) b' O' Q5 q! t

N0520 X58 Z9

/ N9 T4 h, N7 ~) C3 s5 W, x s

N0530 G00 Z97                       (快速退刀)

7 E2 ?8 k/ u- p$ w6 D) Q

N0540 G01 X36 F80                   (慢速进刀)

9 g# ]$ F# X9 d$ O& Q

N0550 Z89                           (慢速进刀)

N0560 G02 X30 Z80 R15               (精车顺圆弧R15)

N0570 G02 X40 Z65 R25               (精车顺圆弧R25)

6 e' K L9 L4 P

N0580 G03 X40 Z35 R25               (精车逆圆弧R25)

! V7 r' T+ P$ a7 B. m7 c* M+ A& r

N0590 G02 X34 Z26 R15               (精车顺圆弧R15)

# w* N/ x3 s% \. W/ F2 P

N0600 G01 Z20                       (精车外圆φ34)

N0610 X56 Z9                        (精车锥度)

' |5 U3 {: t$ ~; k0 \/ h# L

N0620 Z0                            (精车外圆φ56)

N0630 S400

N0640 G00 X58                       (快速退刀)

+ k( d1 O7 d F5 ~% e7 x

N0650 Z132                          (快速退刀)

+ l; d$ G% f$ f$ K5 ?7 ] G

N0660 X30                           (快速进刀)

N0670 G86 Z110 K1.5 I4 R1.35 L8     （车削螺纹）

. G2 u* v/ @ |/ J" f6 }

N0680 G0 X70                        (快速退刀)

5 [, K! F* X" `7 h3 O+ P

N0690 Z200                          (快速退刀)

. w* O, `. @; {* W

N0700 T1

. l% D9 n, W, o

N0720 M02

 

aaaaas

看车床工件转的迷糊，我闭眼了！

xljflash

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tslyhbbm

谢谢,学习中.