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最近注册了一个国外的网站(网址见文后),经常通过Email给我发送液压领域内的各种注意事项。现共享一封我翻译的邮件,与朋友们共同学习……
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Here's four quick tips for you to get the most
7 r5 d- \% P# h3 Lout of THE most important component
) w6 P7 G* }; nof every hydraulic system - the oil:
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1. Don't change the oil - filter it.
4 n( N& t% I- l- B: W5 ^Water or particle contamination rarely necessitates an oil change
) ?1 U. N% Z+ E: _- unless the contamination has resulted in additive depletion or
) c" g0 D( i4 {base oil degradation. These contaminants can be removed from # l! @' x: ?. X7 G
hydraulic fluid by filtration.
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1 H, S% X' p A( y- O$ h2. Eliminate particle contamination to reduce breakdowns...* i* \' Z$ m! U
Research has shown that maintaining fluid cleanliness at ISO 4406
3 l; [6 \, s* i. O# \" r16/14/11 will result in a tenfold increase in the average time
1 M; q5 D% J/ |4 [" fbetween breakdowns when compared with a fluid cleanliness level
4 d& C w: X2 l7 W3 cof 24/22/19. This is based on the findings of a three-year study of
6 j( @9 y% L3 S0 W$ `' }6 ~117 mobile and industrial hydraulic machines to determine the
& S4 z5 |1 x0 K5 I3 ^6 ?( P' r3 Lcorrelation between fluid cleanliness and breakdown frequency. ) j! U5 P0 R" r2 E! O$ X
1 w( g8 R! J0 {) l8 F% e1 ]% V3. ...And extend fluid life.- t5 l2 j( y6 t! v) G9 A. B
Particle contamination reduces the service life of hydraulic oil
7 w- O- x2 f Q+ [8 I8 Dby stripping additives and promoting oxidation. Additives attach % e" T' U2 { C) _
to particles, which are then removed by the filters or settle to
' W- g( ^7 i7 b; P% N6 o+ k7 `the bottom of the reservoir. Wear metal caused by particle
: B: \9 X l) N1 wabrasion is a catalyst for fluid oxidation. , e; T% m+ i& c, Q) l8 m# H" Q
4. Keep it cool. _1 x4 v6 c- J% i* _$ ~ I, y, l% j1 d
Elevated operating temperatures increase the rate at which the
& X C3 @" T: X+ O5 loil oxidizes and this decreases its service life. By-products! W1 s+ T- M1 \, Q& Y% a
of the oil oxidation process - varnish and sludge, can cause
, T- z" B! X* W/ c' H/ @reliability issues such as valve spool stiction and
# C& r' d# ]! |. h! Vfilter clogging.' x% y0 b* q$ z# V( ]
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, x5 M% F5 M) m S--------------------------------------------------------
: s: }" p0 X$ H* M2 \, ?* w8 b我的翻译
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& Z1 r( J# `6 M下面是四个快速提示,从中你可以以最快的速度了解每个液压系统最重要的组成部分——液压油的使用注意事项
* M' g1 @# A. g* ~9 y8 ?4 N1。不要更换液压油 - 而应该过滤。
. @. J3 p' w. p. f. Y# ^2 C/ Z+ }水或颗粒性质的污染很少导致必须更换液压油——除非污染已经导致添加剂耗尽或使原本的液压油降解。这些污染物可以通过过滤的方式从液压油中去除。
# x: U' _- |+ k) }. N) R) \7 m2 {2。消除颗粒污染以减少故障……
+ c6 M5 S' {' t研究显示,保持油液的洁净度在ISO 4406 16/14/11标准下,相较于保持在标准24/22/19下,将导致两次故障的间隔时间平均增加了10倍。这是根据一项为期三年的、关于117个移动和工业用液压设备的研究所得出的结论,该研究用以确定油液的洁净度和故障率之间的关系。
) a3 M/ o4 {/ X8 H7 B; f$ p! ?3。 ……,延长油液的寿命。 ! u @" F3 D' v2 l
颗粒污染通过剥离添加剂和促进氧化降低了液压油的使用寿命。添加剂附着在颗粒上,或者被过滤器滤除或沉积在容器的底部。由于颗粒摩擦所造成的金属磨损是液压油氧化的催化剂。 - @# `( D% U5 B9 w
4。保持液压油冷却。
6 J; Y5 u. u# z$ O, h$ y过高的工作温度加速了液压油的氧化速度,降低其使用寿命。油氧化过程中的副产品——涂料和沉淀物,可能会导致可靠性问题,如滑阀运动的粘滞和过滤器堵塞。 |
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